Master’s Thesis in the Field of Process Analysis and Optimization in Elastomer Injection Molding (f/m/d)

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Some of your Benefits

• Cafeteria/ Canteen: We offer fresh food on-site, both hot and cold.
• Diversity & Inclusion: We focus on providing an inclusive environment and recognize our diversity contributes to our success.
• Easily Reachable: Easy, low-stress access by car or public transport.
• Employee discounts: Opportunities for deals on products and services.
• Public Transportation Allowance: Commute more affordable thanks to public transport allowance.

On-Site

The injection molding of elastomers places specific demands on process control due to the rheological properties of the materials and the vulcanization process. Process parameters such as temperature control, injection behavior, and mold design have a significant impact on component quality and process stability.
The objective of this master’s thesis is to analyze an elastomer injection molding process from a process engineering perspective and to investigate the relationships between process parameters and component properties. To support this analysis, process data will be systematically evaluated, and suitable methods for data-driven process assessment will be developed.
This thesis is aimed at students of plastics engineering with an interest in injection molding processes and data-driven analysis.
You support our team as

Master’s Thesis in the Field of Process Analysis and Optimization in Elastomer Injection Molding (f/m/d)

Responsibilities

• You will familiarize yourself with the process-specific characteristics of elastomer injection molding
• You will analyze an existing elastomer injection molding process with regard to process control and stability
• You will carry out the rheological characterization of the elastomer materials used
• You will perform and evaluate vulcametric investigations to analyze curing behavior
• You will plan and conduct experimental series to vary relevant process parameters
• You will collect and evaluate machine and process data
• You will analyze process data using programming-based tools to identify correlations and influencing factors
• You will assess the impact of process parameters on component quality and process windows
• You will derive recommendations for process optimization and process monitoring

Qualifications

• You are currently enrolled in a degree program in plastics engineering, mechanical engineering, materials science, or a comparable field
• You have an interest in injection molding processes and process engineering, ideally with initial experience in elastomers
• You have basic knowledge of data analysis or programming (e.g., Python)
• You have an interest in experimental work in a technical center or production environment
• You work in a structured, independent, and analytical manner
• You have good German or English language skills

The Freudenberg Group is an equal opportunity employer that is committed to diversity and inclusion. Employment opportunities are available to all applicants and associates without regard to race, color, religion, creed, gender (including pregnancy, childbirth, breastfeeding, or related medical conditions), gender identity or expression, national origin, ancestry, age, mental or physical disability, genetic information, marital status, familial status, sexual orientation, protected military or veteran status, or any other characteristic protected by applicable law.